Engineering Specification 15900 Series

SECTION 15903

CONTROL INSTRUMENTATION

PART 1 - GENERAL  
1.1 RELATED WORK
A.   Section 15900 - CONTROL SYSTEMS INTEGRATION.
B. Section 15000 - PIPING SPECIALTIES
1.2 REFERENCE  
A. The Work under this section is subject to requirements of the Contract Documents including the GENERAL CONDITIONS,   SUPPLEMENTARY CONDITIONS, and sections under Division 1 PROJECT REQUIREMENTS.
1.3 SUBMITTALS
A. Devices shall be indexed by bill of material for each system as detailed in Section 15900 - CONTROL SYSTEMS INTEGRATION.
B. Thermostat/Room Sensor Schedules:
1. Submit thermostat/room sensor schedule with shop drawings. Thermostat/room sensor schedule shall have detailed listing of which type is used for each room including data concerning service and model numbers, sizes, cover types, and engineering data sheets for each control device. 
1.4  FCC COMPLIANCE
A. Digital equipment furnished under this contract shall have been tested and made to comply with the limits for a Class A computing device pursuant to Subpart J of part 15 of FCC Rules, which are designed to provide reasonable protection against interference when operated in commercial environment.  Literature shall so note and all equipment shall be so labeled.
PART 2 - PRODUCTS
2.1 GENERAL
A. Pressure and temperature ratings of devices indicated in Part 2 - PRODUCTS are minimum required.  All devices shall be designed to withstand maximum pressure and temperature encountered in the system.
 2.2 GENERAL INSTRUMENTATION
A. Pressure Gauges:
1. Refer to Section 15000.
B. Thermometers:
1. Refer to Section 15000.
2.3 DISCRETE ELECTRIC INSTRUMENTATION
A. General:

1.

Electrical devices, switches, and relays shall be UL listed and of type meeting current and voltage characteristics of the project.  Terminal connections shall be made at terminal blocks inside of NEMA 1 enclosures unless otherwise specified. Outdoor units shall be NEMA 4 with concealed adjustment.
2. Ratings of normally open and closed contacts shall be adequate for applied load (Minimum 5 amps at 240 volts).
3. Accuracy of devices shall be ± 1% of scale with adjustable offset unless otherwise specified.
4. Unless otherwise stated, space thermostat covers shall be brushed aluminum or plastic enclosures.
B. Temperature Low Limit Switches (Freezestats):
Manufacturers: Automation Components Inc or approved equal
1. Electric 2 position type with temperature sensing element with automatic and manual reset. Controls shall be capable of opening circuit if any one  foot length of sensing element is subject to temperature below setting.
2. Sensing element shall not be less than one  lineal foot per square foot of coil surface areas.  Unless otherwise indicated, calibrate temperature switch setpoint to 38°F.
3. The sensing element shall be made of a vapor filled, tin plated copper capillary tube with an optional lengths of 6, 10  or 20 feet long. Also have availability of (1)SPDT or (2) SPDT.
4. Where multiple switches are required, provide separate point names for each in the BAS.  Each alarm in the BAS shall indicate which temperature low limit has opened or tripped.
C. Pressure Differential Switches (Air Systems):
1. Manufacturers:  Automation Components Inc or approved equal.
2. Adjustable set point, differential pressure type for fan proof of flow.  Select switches for accuracy, ranges (20 to 80% of operating range) and dead-band to match process conditions, electrical requirements and to implement intended functions.
3. Pressure differential switches for air systems shall have pressure rating of at least 10" WC. These units will have  field adjustable capabilities and manual or automatic reset features.
4. Pressure switches shall have an nema 1 or nema 4 enclosure option available and ½” conduit connection.
D. Current Switches:
1. Manufacturers:  Automation Components Inc or approved equal.
2.  Induction type sensor clamped over single phase AC electrical power conductor shall be a solid state sensor with fixed or adjustable threshold and normally open or normally closed contacts. Select each current switch for proper operating range of current.
2.4 PNEUMATIC INSTRUMENTATION
A. Multi-Probe Air System Static and Air Flow Sensing Elements:
1. Manufacturers:  Automation Components Inc.
2.

Multi-probe type static and/or total pressure sensing station consisting of minimum 16 gauge galvanized casing with flanged connection and multiple metallic sensors with automatic averaging manifold.  Arrange sensors to perform equal area traverse of duct cross section. 
 
Maximum temperature: 250°F
Airflow resistance: less than or equal to 0.25" WG at 4000 fpm
Accuracy: ± 2% of full scale within velocity range from 700 to 4000 fpm

 

3. Provide aluminum honeycomb cell air straightener devices for unit installed in supply or filtered air streams.
B. Single-Probe Air System Static Sensing Elements:
1. Manufacturers: Automation Components Inc. or approved equal.
2. Sensors shall be similar to Automation Components Inc. ACI/PT and 1/4" l tubing connections for 3/8” O.D. tubing.
2.5 ANALOG ELECTRONIC INSTRUMENTATION
A. Space Temperature Sensors:
1. Manufacturers: Automation Components Inc or approved equal
2.

Sensors shall be platinum RTD type, with the following minimum performance: 
Temperature Coefficient:                 .00385 or .00375 ohm/ohm/°C
Accuracy:                                       ± .12% (±0.1C°) between 32°F and 150°F
Conformance:                                 DIN-IEC 751
Operating Range:                            32°F to 150°F
                                                      0 to 99% RH

3. Thermistors will be acceptable in lieu of RTD provided thermistor carries 5-year guarantee that device will maintain its accuracy within tolerance of ± 0.36°F between 32°F and 150°F.
4. Space sensor covers shall be appropriate for the application, brushed aluminum, brushed nickel, stainless steel, or manufacturer’s standard plastic covers.
5. Provide unit with visible setpoint adjustment, space temperature indication and optional membrane touch pad control. 
B. Duct Mounted, Insertion or Outside Temperature Sensors:
1. Manufacturers: Automation Components Inc or approved equal
2.

Platinum RTD type, with the following minimum performance: 
Temperature Coefficient:                  .00385 or .00375 ohm/ohm/°C
Accuracy:                                        ± .12% at 32°F
Conformance:                                  DIN-IEC 751
Operating Range:                             -50 to 170°F
                                                       0 to 99% RH

3. Install insertion sensors in stainless steel probes or stainless steel/brass thermowells.  Duct sensors shall be averaging type for large ducts with a cross section area 9 sq ft or larger. Or single point probes for smaller ducts.  Outside air sensors shall be weatherproof of non-corrosive construction and protected with solar shield.
4. Thermistors will be acceptable in lieu of RTD provided thermistor carries 5 year guarantee that the device will maintain its accuracy within a tolerance of ± 0.36°F between 32°F and 150°F and ± 0.5°F between -20°F and 212°F.
C. Direct Insertion Temperature Sensors:
1. Manufacturers: Automation Components Inc or approved equal
2. Sensor assembly shall be direct insertion, suitable for use with water systems, 150 pound class, minimum rating.
3. Sensor shall be platinum  RTD, minimum accuracy of ± 0.06% at 32°F.
4. Sheath diameter shall not exceed 5/16".  Length shall be such that sheath, containing sensor, projects into process fluid from 2" to 2.5" beyond pipe wall when installed.  Material to be 304 or 316 stainless steel.  Process coupling to be 1/2" NPT.
5. Provide internal termination for RTD and wire connection.  Conduit connection shall be 1/2" NPT.
6.  Thermistors will be acceptable in lieu of RTD provided thermistor carries 5 year guarantee that the device will maintain its accuracy within a tolerance of ± 0.36°F between 32°F and 150°F and ± 0.5°F between         -20°F and 212°F.
D. RTD Temperature Transmitters:
1. Manufacturers: Automation Components Inc or approved equal
2. Provide temperature transmitters where controller input cannot accept temperature sensors directly or where distance between the sensor and the controller is excessive.
3. Transmitters shall provide 2-wire 4-20 mA current output signal proportional to specified temperature span of transmitter and compatible with DDC equipment.
Power Supply Voltage: 8 to 35 VDC unregulated. 
Accuracy or Output Error: 0.1% of span of sensor and transmitter combination.
Provide local temperature indicator where indicated on drawings with LCD digital readout.
E. Low  Temperature Sensors:
1. Manufacturers: Automation Components Inc or approved equal
2.

Platinum RTD type, with the following minimum performance:  
Temperature Coefficient:                  .00385 or .00375ohm/ohm/°C
Accuracy:                                        ± .3C at 0 C
Conformance:                                  DIN-IEC 751
Operating Range:                             -328 to 392°F
                                                       -200 to 150C
Standard:                                         DIN-IEC-751
Output Signal:                                  4-20mA or Resistive
Probes:                                            316 SS

3. Sensors are to be available for low temperature applications  example Freezers, Refrigerators, Laboratories, etc.
4. These sensors shall be configurable in duct, Immersion and remote probes. The sensors will come with a strain-free element to allow for expansion and contraction.  Sensors shall be made available with two or three wire configurations depending on exact application.
F. High  Temperature Sensors:
1. Manufacturers: Automation Components Inc or approved equal
2.

Platinum RTD type, with the following minimum performance:
Temperature Coefficient:                  .00385 or .00375 ohm/ohm/°C
Accuracy:                                        ± .3C at 0 C
Conformance:                                  DIN-IEC 751
Operating Range:                             -40 to 842°F
                                                       -40 to 450C
Standard:                                         DIN-IEC-751
Output Signal:                                  4-20mA or Resistive
Probes:                                            316 SS

3. Sensors are to be available for low temperature applications example Boilers, Stacks, Process Controls, Ovens, Incubators, Truck or Vehicle Engines etc.  Sensors shall be made available with two or three wire configurations depending on exact application.
4. These sensors shall be configurable in duct, Immersion and remote probes. The sensors will be air encapsulated to allow for a much more stable output, the sensing element is not subjected to the constant  expansion and contraction.
G. Space Humidity Sensors/Transmitters:
1. Manufacturers:  Automation Components Inc,  or approved equal.
2. Space humidity sensors shall be wall mount type with standard manufacturer’s plastic cover to match room temperature sensors.
3. Sensing element shall be resistive bulk polymer type and transmitter shall have field adjustable capabilities. Sensor/transmitter shall have the following minimum performance.
Accuracy:                      ±2,3,5% RH at 25°C over 20-95% RH including hysteresis, linearity and repeatability.
                                     1% over 20% span between 20-95%
Temperature Effect:       Less than 0.06% per °F at baseline of 68°F.
Sensitivity:                      0.1% RH.
Repeatability:                 0.5% RH.
Hysteresis:                     Less than 1%.
Long Term Stability:       Less than 2% RH drift per 5 years.
Adjustment:                  ± 20% RH zero, non-interactive.
                                     ± 10% RH span, non-interactive.
Operating Range:          0-99% RH, non-condensing, sensor.
                                     0-100%RH,non-condensing, electronics.
Output:                          4-20 mA, 0-100% linear, proportional
                                     0-5,0-10VDC
Power:                          15-36 VDC/24 VAC
Operating Temp Range: 0 deg C to 50 deg C (32F to 122F)
Display: Optional
H. Duct Mounted Humidity Sensors/Transmitters:
1. Manufacturers:  Automation Components Inc,  or approved equal.
2. Probe type, temperature compensated, field adjustable, resistive bulk polymer type.  Sensor/transmitter shall have the following minimum performance.

Accuracy:  ±2,3,5% RH at 25°C over 20-95% RH including hysteresis, linearity and repeatability.1%                                     over 20% span between 20-95%
Temperature Effect: Less than 0.06% per °F at baseline of 77°F.
Sensitivity: 0.1% RH.

Repeatability: 0.5% RH.

Hysteresis: Less than 1%.

Long Term Stability:  Less than 2% drift per 5 years.

Adjustment: ± 20% RH zero, non-interactive.  ± 10% RH span, non-interactive.

Operating Range: 0-99% RH, non-condensing, sensor. 0-100%RH,non-condensing, electronics.

Output:  4-20 mA, 0-100% linear, proportional 0-5,0-10VDC

Power: 15-36 VDC/24 VAC

Operating Temp Range:0 deg C to 50 deg C (32F to 122F)

I. Differential Pressure Transmitters Wet to Wet:
1. Manufacturers: Automation Components Inc. or approved equal.
2. Shall have both unidirectional and bidirectional pressure ranges and available for applications with line pressure up to 250 psig. Gases and liquids will be compatible with series 300 and 17-4PH stainless steel and viton.
3.  Unit shall be capable of transmitting linear 4 to 20 mA,0 to 5 or 0 to 10 VDC output signal.  The sensor shall be of capacitance type and be housed in a nema 4/IP65 rated enclosure. This unit shall have following minimum performance and application criteria:
Temp operating range:          0 to 175F
Accuracy:                             ± .25% of  full scale output
Proof Pressure:                     0-50 psid and 0-100 psid
Maximum working Pressure: 250 psig
Pressure Fittings:                   ¼” – 18 NPT internal
Repeatability:                       Within 0.5% of output
Response:                             30 to 50 milliseconds
Differential pressure transmitter will have an optional 3-valve manifold for servicing.
J. Ducted Air System Static Pressure and Differential Pressure (Velocity) Transmitters:
1. Manufacturers: Automation Components Inc. or approved equal.
2. Provide transducers/transmitters to convert velocity, differential or static duct pressure relative to sensor location into electronic signal.
3.

Unit shall be capable of transmitting linear 4 to 20 mA DC output signal proportional to the differential (total minus static or static minus ambient) pressure input signals with the following minimum performance and application criteria:

 Span: Not greater than twice the duct static or velocity pressure at maximum flow rate, nor more than 16 times velocity pressure at minimum flow rate.

Accuracy: ± 1.0% of span or ± 1.0% of full scale

Dead Band: Less than 0.5% of output

Hysteresis: Within 0.5% of span or within 0.5% of full scale

Linearity: Within 1.0% of span or within 0.5% of full scale

Repeatability: Within 0.5% of output

Response: Less than 1 second for full span input.

K. Industrial Grade Gage Pressure Transmitter:
1.  Manufacturers: Automation Components Inc or approved equal.
2. Pressure sensor and integral 4-20 mA VDC transmitter. Select instrument for intended usage, range, maximum pressure/temperature. Sensor shall be capacitance  type.
3.  This unit will have both RFI and Polarity Protection.

Diaphragm Material: Stainless Steel or Hastelloy

Process Connection: ¼”  NPT

Power Supply Voltage: 12 - 30 VDC unregulated

Over Pressure: 2 times maximum operating pressure which ever is greater.

Performance:

Accuracy: ± 0.25% of calibrated span, including effects of linearity, hysteresis, repeatability dead band.

Stability: ± 0.5% Full Scale/Year

Operating Temperature:  -40F to 260F(-40C to 127C)P

Pressure Ranges:      0-1000 psig ( Factory set for ranges in between)

 

 L. Pressure (E-P) Transducers:
1. Manufacturers: Automation Components Inc. or approved equal
2.

Provide pressure transducers integral to DDC panels or separate components to convert digital analog signal to variable pneumatic air pressure signal. These units shall have gauge options available. Units to have following characteristics:

Supply Voltage Regulated 22.8 to 27.6 VDC

Regulated 21.6 to 26.4 VAC

Input: 4-20 mA or 0-5, 0-10 VDC

Output: 0-15 psi or 0-20 psi max

Accuracy:  Less than or equal to 3% Full Scale

M. Carbon Monoxide Monitor (Room or Duct):
1. Manufacturers: Automation Components Inc. or approved equal
2.

Provide Carbon Monoxide Monitor as listed below.  The system shall be a complete package with integral sensor, monitor, alarm contacts. Status indicator lights for power and status of sensor are optional.  Device shall be housed in Nema 1  or Nema 4X enclosure.  All status indicators shall be mounted within enclosure. Also units must meet OSHA and UL2075 rating standards. Must be capable of measuring other specific gas as mentioned below.

3.

Unit shall have adjustable setpoints and self-test diagnostics.

Gas to be Detected:  Carbon Monoxide (CO)

Power Requirements:  24 VDC or 24 VAC

Accuracy:  2.5% of reading

Signal Output: 4-20 mA, or 2-10 VDC Linear
Digital, RS-485
Relay & Buzzer:      Two, Single pole double throw(SPDT)
                               Form C, 1 amp dry contact

Factory Set Ranges:      O2    0 to 25% v/v
                                    NO2  0 to 6 ppm
                                    CO    0 to 125 ppm
                                    NO     0 to 100 ppm
                                    NH3    0 to 50 ppm

Remote Sensor:      Electrochemical

Sensor Life:      2 to 3 year nominal service

Warranty:      2-year warranty

N. Air Quality Monitor (Room or Duct):
1. Manufacturers: Automation Components Inc. or approved equal
2. Provide IAQ Monitor as listed below. The system shall be a complete package with intergral sensor. Device shall be housed in a plastic enclosure.
3.

Unit shall have selectable outputs of 4-20mA or 0-10 VDC.

Gas to be Detected:  CO2 or Combined CO2+VOC’s

Power Requirements:   12 to 30 VDC

Integral Sensor:  Photoacoustic Sensor

Accuracy:                                                     

Repeatability:   ± 2% Full Scale

Drift:  ± 5% Full Scale /year

Range:  0-2000 CO2  or 0-2000 ppm IAQ (CO2 + VOC’s).

O. Carbon Dioxide Monitor (Room or Duct):
1. Manufacturers: Automation Components Inc. or approved equal
2. Provide Carbon Dioxide Monitor as listed below.  The system shall be a single point type gas detection monitoring system and shall detect carbon dioxide at adjustable detection levels. Sensor shall be calibrated for carbon dioxide gas. System shall have a warm up time of 4 minutes or less. System alarm outputs shall have two adjustable alarm points each having contact closures.
3. This unit shall have self calibration features on board as well as a elevation (pressure) correction option. System shall not require periodic maintenance beyond normal calibration checks with known gas sample.
4.

Temperature sensing to be optional and shall have a resistive signal to the control system

Performance:

Gas to be Detected:     Carbon Dioxide (CO2)

Power Requirements:    18 to 30 VAC/ 18 to 42 VDC

Sensor Type:   Infrared Optical Diffusion

Analog Output:   4-20 mA, 0-10 VDC

Alarm Relays:      2 Relays, Contacts Ratings 2 amp NO or NC contacts

Operating Temp:      60 to 90F (15 to 32C).

Ranges:      0-2000 ppm Factory set, adjustable to 10,000 ppm

Response Time:      0 to 90% Less than 1 minute

Relative Humidity:      0 to 95% non-condensing

Accuracy:       ± 75 ppm or 7% of reading

Calibration:      5-year calibration guarantee

Display:      Room display is optional, Duct mount the display is a standard feature

Warranty:      18 months parts and labor

5. Mount monitor on 2” x 4” vertical junction box 5 feet above floor.
PART 3 - EXECUTION
3.1 GENERAL
A.  Install control equipment, wiring and air piping in neat and workmanlike manner to satisfaction of Architect and/or Engineer, and in accordance with manufacturer's recommendations. Maintain clearances, straight length distances, etc. required for proper operation of each device. Mark and detail exact location of inline devices, wells, and taps to be installed by Mechanical Contractor on coordination drawings.
B. Coordinate timely delivery of materials and supervise activities of other trade contractors to install inline devices such as immersion wells, pressure tappings, any associated shut-off valves, flow switches, level switches, flow meters, air flow stations, and other such items furnished by Control Contractor which are to be installed by Mechanical Contractor.
C. Install control devices in accessible location.
D. Mount motor control devices within 5 ft of disconnect switch, or starting device furnished by Electrical Contractor unless noted otherwise.  Maintain required NEC clearances.
3.2 GENERAL INSTRUMENTATION
A. Pressure Gauges (Pressure Indicators):
1. Refer to Section
B. Thermometers (Temperature Indicators):
1. Refer to Section
3.3 Local Control Panels:
1. Install remote mounted devices, controllers, I/O terminal blocks, power supplies, etc. inside of local control panels.
2. Locate panels adjacent to equipment served with minimum of 3-foot clearance in front of door.  Provide sufficient clearances to allow full door swing and full access to internal components.  Submit proposed panel locations with shop drawings.
3. Mount top of panel between 5 and 6 ft above floor so that gauges and indicators are at eye level.
3.4  DISCRETE AND ANALOG INSTRUMENTATION
A.  Wall Mounted Space Thermostats/Sensors:
1. Install space thermostats/sensors where indicated, as required to perform specified controls, or directed to meet job site conditions.  Provide space thermostats/sensors as required, if not shown on drawings, but required to perform temperature control per control sequences.
2. Mount space thermostats/sensors with accessible setpoint adjustment or temperature reading (thermometer or digital temperature readout) at 4 ft above floor.
3. Any space thermostats/sensors mounted on exterior walls shall be mounted on thermally insulated sub-base.
4. Relocate space thermostats/sensors if required due to draft, interference with cabinets, chalkboards, etc., or improper sensing.
B. RTD Temperature Transmitters:
1. Provide RTD temperature transmitters whenever DDCPs cannot receive RTD type inputs.
C. Low Limit Temperature Switches (Freezestats):
1. Install low limit controls where indicated on drawings or as specified.  Unless otherwise indicated, install sensing element at downstream side of heating coils.
2.  Install sensing element in a horizontal spiral manner with not more than 12 inches between the horizontal sensing tube runs.  Mount sensing tubing not more than 6 inches from the top and bottom of the coil and extending to the sides of the coil.  Sensing tube not to be installed in a straight horizontal or diagonal mounting.
3. Mount switch housing with reset button as close as possible to the air handling unit compartment door.  Where switch cannot be mounted within 3 feet of compartment door, use automatic reset buttons mounted on air handling unit exterior wall near compartment door.
D. Static Pressure and Air Flow Stations:
1.  Furnish static pressure and airflow measuring stations to Mechanical Contractor for installation.
2. Stations shall be installed in strict accordance with manufacturer's published requirements.  These stations serve as primary signals for airflow control systems, therefore it shall be responsibility of Control Contractor to verify location and installation to assure that accurate primary signals are obtained.
3. Pressure differential switches shall be piped across device creating differential between fan discharge and fan suction.
E. Direct Insertion Temperature Sensors:
1. Install sensor so that sensor is pointed down stream.
F. Steam Flow Meters:
1. Install flow measuring devices with recommended straight pipe diameters upstream and downstream of elbows, tees, valves, or other fittings that cause uneven turbulent flow conditions.
2. If no recommendations are given, provide straight pipe equal to 10 pipe diameters upstream and 5 pipe diameters downstream.
G. Sensor Wells:
1. Mount sensor wells as shown on drawings and other gravity return as required by other Contract documents.  Wells mounted in pipe 3" and larger may be installed in horizontal or vertical lines provided element is always in the flow, (for condensate and other gravity return lines, install in bottom of pipe).  Wells mounted in pipe 2-1/2" and smaller shall be installed at elbow tee fittings with well pointed upstream.  Minimum of 2" pipe size for elbow tee installation.
H. Transmitters and Indicators:
1. Locate transmitters at sensing device or within 100 ft for remote mounted transmitters.  For hot systems (150°F and higher) mount electronics on side of pipe or remotely mount.  For indicating type instruments, locate indicating element within 6 feet of the floor with readout easily visible from floor level. Provide remote readouts if necessary.
END OF SECTION